Tsung MJ and Burgess DJ Preparation and Characterization of Gelatin Surface Modified PLGA Microspheres AAPS PharmSci 2001;
3
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article 11
(https://www.pharmsci.org/scientificjournals/pharmsci/journal/01_11.html).
Preparation and Characterization of Gelatin Surface Modified PLGA Microspheres
Submitted: July 26, 2000; Accepted: March 16, 2001; Published: May 1, 2001
M. Jamie Tsung1 and Diane J. Burgess2
1Lavipharm Laboratory Inc, East Windsor, NJ 08520.
2Department of Pharmaceutical Sciences, School of Pharmacy, Box U-2092, University of Connecticut, 372 Fairfield Road, Storrs, CT 06269-2092
Correspondence to: Diane J. Burgess Telephone: 860-486-3657 Facsimile: 860-486-4998 E-mail: diane.burgess@uconn.edu
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Keywords: Microspheres Surface Modification Gelatin Fibronectin PLGA Dexamethasone
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Abstract
This study optimized conditions for preparing and characterizing gelatin surface modified poly (lactic-co-glycolic acid) (PLGA) copolymer microspheres and determined this system's interaction with fibronectin. Some gelatin microspheres have an affinity for fibronectin-bearing surfaces; these miscrospheres exploit the interaction between gelatin and fibronectin. PLGA copolymer microspheres were selected because they have reproducible and slow-release characteristics in vivo . The PLGA microspheres were surface modified with gelatin to impart fibronectin recognition. Dexamethasone was incorporated into these microspheres because dexamethasone is beneficial in chronic human diseases associated with extra fibronectin expression (eg, cardiovascular disease, inflammatory disorders, rheumatoid arthritis). The gelatin surface modified PLGA microspheres (prepared by adsorption, conjugation, and spray coating) were investigated and characterized by encapsulation efficiency, particle size, in vitro release, and affinity for fibronectin. The gelatin-coated PLGA microspheres had higher interaction with fibronectin compared with the other gelatin surface modified PLGA microspheres (adsorption and conjugation). Dexamethasone was released slowly (over 21 days) from gelatin surface modified PLGA microspheres.

Introduction
Biodegradable microspheres are used to control drug release
rates and to target drugs to specific sites in the body, thereby optimizing
their therapeutic response, decreasing toxic side effects, and eliminating the
inconvenience of repeated injections. Biodegradable microspheres have the
advantage over large polymer implants in that they do not require surgical
procedures for implantation and removal. Poly (lactic-co-glycolic acid) (PLGA)
copolymer is one of the synthetic biodegradable and biocompatible polymers that
has reproducible and slow-release characteristics in vivo 1-3 . An advantage of
PLGA copolymers is that their degradation rate ranges from months to years and
is a function of the polymer molecular weight and the ratio of polylactic acid
to polyglycolic acid residues2 . Several products using PLGA for parenteral
applications are currently on the market1, 4 , including Lupron Depot and
Zoladex in the United States and Enantone Depot, Decapeptil, and Pariodel LA in
Europe2 .
Microspheres have large surface areas on which ligands can be
attached for delivery to a specific local area5 . Modifications to microsphere
surfaces with specific ligands have been attempted to use these microspheres as
targeted drug delivery systems1, 6 . In this study, PLGA microspheres were
surface modified with gelatin to invoke interaction with fibronectin. Gelatin
has a specific interaction with fibronectin7,8 . Gelatin microspheres have
been investigated and demonstrated to target S-180 mouse sarcoma cells
(pathological tissue), which are known to express extra fibronectin on their
surface. This results in the cell line's extra fibronectin creating an affinity
between cancer cells and gelatin microspheres8 . Excess fibronectin in the
local tissues is associated with a number of disease states, such as
inflammatory disorders, cardiovascular disease, rheumatoid arthritis, and cancer7-12 .
A disadvantage of gelatin microspheres is that drug release rates are
usually rapid; therefore, these microspheres are not useful for long-term
controlled release13 . Consequently, gelatin surface modified PLGA
microspheres may be useful as a targetable controlled-release microsphere
system. These microspheres are intended for localized delivery to
fibronectin-enriched pathological tissues.
Dexamethasone was selected as a model drug because it is useful
for most chronic human diseases associated with fibronectin-cardiovascular
disease, inflammation, and rheumatoid arthritis14-16 . An oil/water
emulsion/solvent evaporation method was used to prepare PLGA microspheres17 .
Three processing methods were used to modify the surface of the PLGA
microspheres: gelatin coating, adsorption, and conjugation at the PLGA
microsphere surface. Any effect of surface modification on gelatin-fibronectin
interaction was evaluated using a direct binding method. The developed
formulations with particle size distributions in the range of 1 µm to 7 µm are intended for localized
delivery to angioplasty areas during balloon angioplasty or stenting in vivo for preventing restenosis.

Materials and Methods
Materials
Phosphatidic acid: dimyristoryl-sn-glycero-3-phosphate
(DMPA.Na) was a gift from Genzyme (Cambridge, MA). Type B (alkali-processed)
gelatin (MW 57 kd, Bloom No. 250, isoelectric, pH 4.7) was a gift from Gelatin
Products Ltd (Sutton Weaver, Cheshire, UK). PLGA (poly
(dl-lactide-co-glycolide), 50:50; Resomer RG 503, MW 40-75 kd) was a gift from
Boehringer Ingelheim (Ingelheim, Germany). Dexamethasone, PVA (polyvinyl
alcohol) (MW 30-70 kd), 1-ethyl-3(3-dimethylaminopropyl) carbodiimide (EDC),
human plasma fibronectin, dexamethasone, 3-(N-morpholino) propanesulfonic acid
(MOPS) buffer, and Tween 80 were obtained from Sigma Chemical Company
(St. Louis, MO). Hydrochloric acid, sodium hydroxide (NaOH), methylene
chloride (CH2 Cl2 ), acetone (CH3 COCH3 ), isopropanol, potassium monophosphate
acid, and hydrochloride acid (HCl, 1N) were purchased from Fisher Scientific
(Springfield, NJ). Bicinchoninic acid (BCA) protein assay kit was purchased from
Pierce (Rockford, IL). Single-distilled deionized water, obtained from a
NANOpure ultrapure water system (D4700, Barnstead, Dubuque, IA), was used in all
studies. Phosphate buffered saline (PBS) at pH 7.4 and MOPS buffer at pH 6.5
were used.
Methods
Formulation of Microspheres
PLGA microspheres were prepared by an oil/water
emulsion/solvent evaporation method. The aqueous phase consisted of 100 mL, 1%
wt/vol PVA, and the oil phase consisted of 10 mL of various ratios of organic
solvents: CH2Cl2, chloroform, and methanol, containing 500 mg PLGA. DMPA.Na (1-5
mg/mL) was added to the oil phase when necessary. Where appropriate, 10% wt/wt
dexamethasone to polymer was incorporated into the organic phase. Briefly, 10 mL
of 5% (wt/vol) PLGA in CH2 Cl2 and 100 mL of PVA solution (1% wt/vol) were
emulsified using a homogenizer (16 000 rpm for 20 seconds) (Omni-mixer, Ivan
Sorvall Inc, CT). The resulting emulsions were stirred using a magnetic stirrer
for 12 hours to allow the CH2 Cl2 to evaporate. The microspheres were collected
by centrifugation at 4000 rpm, 2000g (Beckman) for 15 minutes at 10°C.
The precipitates were resuspended and washed with a 2% (vol/vol) isopropanol
solution and water (500 mL) to remove PVA and unencapsulated dexamethasone. The
concentrated microsphere suspensions were collected by freeze drying or were
treated to achieve gelatin modification (Flow Chart 1 ). Because the stability of
dexamethasone is affected by light, care was taken to minimize exposure to light
during preparation and characterization18 .
Gelatin Surface Modified PLGA Microspheres
Gelatin surface modified PLGA microspheres were prepared by the following methods (Figure 1).
Gelatin-Adsorbed PLGA Microspheres: PLGA microspheres
were dispersed in gelatin solution (1 mg/mL) for 4 hours at room temperature.
The microspheres were collected by centrifugation at 4000 rpm for 15 minutes at
25°C, washed with 500 mL of water, and freeze dried.
Gelatin-Conjugated PLGA Microspheres : The amine groups
of gelatin molecules were chemically attached to the carboxyl groups on the
surface of the microparticles. PLGA microspheres were dispersed into a
gelatin/MOPS buffer (1 mg/mL), to which EDC (0.5 mg/mL) was added. After 4 hours
at room temperature, the microspheres were collected by centrifugation at 4000
rpm for 15 minutes at 25°C, washed twice with 500 mL of water, and freeze
dried.
Gelatin-Coated PLGA Microsphere using Spray Dryer:
Gelatin coating was achieved by dispersing the microspheres in 100 mL of gelatin
(1 mg/mL) for 4 hours at room temperature, followed by spray drying. A BUCHI 190
mini spray dryer (Brinkmann Instrument, Inc, Westbury, NY) was used at the
following operating conditions: pump intensity, 2; aspiration intensity, 18;
inlet temp, 58°C to 60°C; outlet temp, 36°C to -37°C; and flow rate, 4.5
mL/min.
Surface Change
Electrophoretic mobility was measured using a ZetaPlus, Zeta
Potential Analyzer (Brookhaven Instruments, Holtsville, NY). The microspheres
were suspended in aqueous solution at constant ionic strength (1 mM) at pH 3.14
using NaCl, HCl, and NaOH solutions to adjust the pH. The electrophoretic
mobility was measured at least 15 times19 .
Particle Size
The mean particle size was measured using an Accusizer (Model
770, Particle Sizing Systems, Inc, Santa Barbara, CA). Microsphere suspensions
(0.5 mL) were dispersed into 50 mL of deionized distilled water. The Accusizer
operates on the light-blockage principle, detecting particles in the range of
0.5 µm to 500 µm. All particle size measurements were repeated 3 times per
sample and each sample was prepared in triplicate. The average values and
standard deviations were calculated.
Morphology
Microsphere morphology was observed by optical microscopy and a
Philips 2020 environmental scanning electron microscope (ESEM).
The microspheres were coated with platinum for the ESEM studies. The
microspheres were suspended in water and air-dried onto aluminum stubs and
sputter coated with platinum under vacuum.
Encapsulation Efficiency for Dexamethasone (EE)
The microspheres were dissolved in acetonitrile, homogenized
and analyzed by reversed-phase high-performance liquid chromatography (HPLC) for
dexamethasone. The HPLC system consisted of: an integrator (Chromjet Integrator,
Spectra-Physics, Mountain View, CA); a UV Detector (Bio-Dimension UV/Vis HPLC
detector, Bio-Rad Laboratories, Hercules, CA); a sampling system (Model AS-100 HR:C
automatic sampling system (Bio-Rad, Hercules, CA); a solvent delivery system (constaMettric 3500 solvent
delivery system); and a vacuum membrane degasser (LDC Analytical,
Riviera Beach, FL).
The HPLC conditions for analysis of dexamethasone were stationary reversed phase micro-Bondapak C-18 column (4.9 µm x 18 µm, particle size 4.9 µm); mobile phase (pH 4.8 acetic buffer:acetonitrile, [60:40];
flow rate, 1.5 mL/min; injection volume, 20 µL; and a UV detector set at 246 nm 20 .
Determination of Gelatin Surface Modification
Total protein bound to the microspheres was measured by a BCA
assay. A known amount of microspheres was suspended in 100 µL of water in microcentrifuge
tubes. Next, 1 mL BCA working reagent was added to the tubes, and the samples
were incubated at 37°C for 40 minutes. Microsphere suspensions were centrifuged
for 2 minutes at 4°C using a microcentrifuge (14 000 rpm; 16 000g )
(Fisher Scientific, Springfield, NJ). The supernatants were pipetted into
microwell plates at 4°C and measured spectrophotometically at 570 nm. The amount
of protein bound per milligram of microspheres was calculated using a standard
curve prepared with gelatin.
Interaction Study between Microspheres and Fibronecin
A direct binding assay was used to evaluate the amount of
fibronectin bound to the microspheres and to gelatin alone. The microspheres
(0.5 mg) were suspended in 0.3 mL of PBS and added into 1.5-mL micro test tubes.
A touch stirrer was used to achieve homogeneous suspensions. Fibronectin in PBS
(0.2 mL, 200 µg/mL)
was added to the suspensions. The micro test tubes were incubated at 37°C for 1
hour and centrifuged, then the supernatants were collected and analyzed for
total protein to determine free fibronectin. Microspheres suspended in PBS
without fibronectin were used as a reference 13 .
Release Studies
All release studies were conducted under sink conditions. The
dexamethasone-loaded microspheres were placed in 100 mL of phosphate buffered
saline (pH 7.4, 37°C) and stirred at 100 rpm. At preset time intervals, 5-mL
samples were withdrawn, filtered using 0.45 µm microfilters, and the filtrate
was refluxed back using 5 mL of PBS (37°C). Dexamethasone in the release media
was analyzed by reversed-phase HPLC for dexamethasone 19 .
Data Analysis
All data were expressed as mean ± standard deviation. The number of
experiments (n) used to calculate a mean value was at least 3. An analysis of
variance was used to compare sample means and to determine statistical
significance. A Tukey test was used to evaluate all pairwise comparisons. All
the results were considered statistically significant if P < 0.05.

Results
PLGA Microspheres Formulation with DMPA.Na
To facilitate gelatin adsorption onto PLGA microspheres, an
effort was made to invoke electrostatic interaction. PLGA microspheres were
prepared in the presence of phosphatidic acid DMPA.Na to achieve a negative
charge. Different ratios of solvent systems were investigated to select a
solvent system suitable for dissolving both PLGA and DMPA.Na (Table 1 ).
A combination of carbon tetrachloride and methanol (CHCl3 /MeOH)
is reportedly a good solvent system for DMPA.Na, and a combination of CH2 Cl2 and
CH3 COCH3 has been reported as a good solvent system when PLGA is used to prepare
microspheres17 . Good solvents for DMPA.Na are 1:1 ratios of both CH2 Cl2 /MeOH
and CHCl3 /MeOH (Table 1 ). The maximum solubility of DMPA.Na in the solvent
systems investigated was 5 mg/mL. Different ratios of CH2 Cl2 were added to
DMPA.Na in these 2 solvent systems to determine whether the DMPA.Na would remain
dissolved when added to the PLGA oil phase (CH2 Cl2 ) (Table 1 ). The higher the
ratio of the DMPA.Na solvent system to CH2 Cl2 , the more soluble the DMPA.Na. The
concentration of DMPA.Na was reduced until complete solubility was achieved at
all solvent ratios investigated. According to these data, 1 mg/mL (DMPA.Na) was
selected for preparing microspheres.
Effect of Cosolvent on the Particle Size and Surface Charge of the Microspheres
The different solvent systems and the amount of DMPA.Na
incorporated did not affect microsphere particle size (Table 2 ). The particle
size of PLGA microspheres following gelatin coating increased slightly.
Microspheres particle size was between 3 µm and 5 µm. The particle size of PLGA microspheres is affected by the
mixing conditions (stirring rate) and the concentration of PLGA. Because DMPA.Na
is a small molecule and is added at a relatively low concentration during
processing, it is unlikely to affect particle size. However, gelatin is added
after microsphere preparation; therefore, gelatin slightly increases the
microsphere particle size.
Microsphere surface charge increased with increasing
concentrations of DMPA.Na (Table 2 ). The surface charge of the PLGA microspheres
changed from negative to positive on adsorption of gelatin (Table 2 ). There
appeared to be no concentration dependency in the DMPA.Na concentration range
studied. At pH 3.14 (ionic strength 1 mM), gelatin B has a higher positive
charge19 . At increasing pH values, it would be difficult to determine whether
gelatin was adsorbed on the surface of microspheres since the charge of gelatin
B and PLGA microphones are similar and negatively charged13 .
Effect of DMPA.Na on Microsphere Dexamethasone Encapsulation
Dexamethasone encapsulation increased slightly with the
addition of a cosolvent (MeOH) (Table 3 ). Dexamethasone is a synthetic
hydrophobic glucocorticoid with a particle size of 3µm to 4 µm13 . It is soluble in MeOH and
insoluble in CH2 Cl2 and water. The relatively low encapsulation efficiency
(approximately 78%) (Table 3 ) is considered to be a result of dexamethasone's
low solubility in CH2 Cl2 and consequent partitioning into the aqueous phase
during the oil/water solvent-evaporation process. Once in the aqueous phase
dexamethasone precipitated out and mixed with
PLGA microspheres; this was confirmed by polarized light microscopy because
unencapsulated dexamethasone crystals and precipitates were observed in the
microsphere samples. Thus, it was necessary to wash unencapsulated dexamethasone
from the surface of the PLGA microspheres using 2% vol/vol isopropanol in water.
Effect of DMPA.Na and Cosolvent on Amount of Gelatin Absorbed onto the PLGA Microspheres
There was no significant difference in the amount of gelatin
adsorbed with or without incorporated DMPA.Na; this did not change during the
DMPA.Na concentration range studied (Table 4 ). In addition, the amounts of
gelatin incorporated onto the PLGA microspheres using the adsorption or
conjugation methods were essentially the same (Table 4 ). However, the
spray-dried, gelatin-coated microspheres had a much higher amount of gelatin
incorporated on their surface. The increased amount of gelatin on these
microspheres is probably a consequence of the preparation method, which involves
drying droplets of gelatin containing the PLGA microspheres rather than surface
adsorption from a gelatin solution.
Adsorption of proteins to PLGA microspheres has been reported
by Rouzes et al21-23 . PLGA microspheres have a high adsorption capacity for
protein and peptides; consequently, proteins or peptides are not completely
released during in vitro studies. This absorption phenomenon depends on both the
protein and PLGA microsphere concentrations. At low protein concentrations,
protein-PLGA interactions favor monolayer adsorption; whereas at high protein
concentrations, protein-PLGA interactions favor multilayer adsorption layer
resulting from self-association of the protein. Both the adsorption and
conjugation methods involve washing and centrifugation to remove unadsorbed
gelatin from the aqueous phase. The heat involved in the spray-drying process
ensures that the gelatin is bound to the surface of the microspheres.
Interaction Study Between Microspheres and Fibronecin
Interaction between the microspheres and fibronectin was
measured using the BCA assay method. Surface-modified PLGA microspheres had a
higher affinity for fibronectin compared to unmodified PLGA microspheres. The
fibronectin affinity of the surface-modified PLGA microspheres prepared by the
adsorption and covalent conjugation methods were not significantly different
(Figure 2 ). This is in agreement with the amount of gelatin incorporated by
these 2 methods, which was not significantly different. On the other hand, the
spray-dried, gelatin-coated PLGA microspheres, which had a higher amount of
gelatin incorporated, had a higher interaction with fibronectin.
Dexamethasone Release Profiles
The dexamethasone release profiles from the gelatin-surface
modified PLGA microspheres were slow initially and then increased rapidly around
day 10 (Figure 3 ). This is in agreement with other studies in our laboratory
that have shown that degradation of PLGA microspheres is slow initially and
accelerates around day 1024 . There was no initial burst release of
dexamethasone from the microsphere surfaces because unencapsulated and
surface-associated dexamethasone were washed from the microspheres during
preparation.
Dexamethasone Release Profiles
The PLGA microspheres were spherical with smooth surfaces.
There was no change in the appearance of the microspheres on addition of DMPA.Na
or gelatin and following spray drying (Figure 4 ).

Conclusion
Small-sized, gelatin, surface-modified PLGA microspheres were
prepared. A cosolvent system (MeOH and CH2 Cl2 ) was used to incorporate
phopholipid (DMPA.Na) into the PLGA microspheres, which resulted in a negative
surface charge. Surface treatment with gelatin changed the PLGA microsphere
surface charge to positive. An MeOH and CH2 Cl2 cosolvent system increased
dexamethasone encapsulation. The gelatin adsorption and conjugation methods
resulted in low and similar amounts of gelatin being incorporated onto the
surfaces of PLGA microspheres. The spray-drying method resulted in a thick
coating of gelatin; consequently, these microspheres had a more favorable
interaction with fibronectin compared to the microspheres that were surface
treated using the gelatin adsorption and conjugation methods. Gelatin-coated
PLGA microspheres containing dexamethasone had a slow release profile over 21
days. The developed formulations had particle size distribution ranges from 1
µm to 7 µm and were intended for localized
delivery to affected blood vessels during balloon angioplasty or stenting to
help prevent restenosis of the blood vessels at the affected sites.

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